Inside a late model "Dog House " fan shroud
There is currently a lot of miss information about the VW
cooling system, in particular the fan shroud. Now I am by no means and expert
and I am not going to try and baffle people with complicated words or formulae.
Everything here is my opinion and understanding and I will happily discuss it
with anyone who disagrees.
Firstly there are 3 main types or VW fan shroud
|
The 36HP fan shroud was found on the early type 1 engines
which where known as 36HP engines. With a displacement of around 1192 cc.
They have no horns for heaters and used to have the oil cooler inside.
They are a very clean looking shroud with nice lines. |
|
Standard Shroud was found on most type 1 engines. It has
horns to send air to the heater boxes and maintained the oil cooler in the
shroud on the same side as no 3 & 4 cylinders. many people cut the
horns off or plugged them with a welsh plug. |
|
The dog house shroud, is shown from below, you can clearly
see the area to the top of the photo which was designed to house the oil
cooler. The theory here was to allow no 3 & 4 to get cool air as it no
longer needed to come over the oil cooler. When using this shroud you need
a bigger fan and different oil cooler. There are aftermarket versions of
this dog house shroud that look very similar to the 36HP shroud from the
front but have the dog house at the rear. These were found on late model
1300TP and 1600TP engines. |
|
If using a dog house fan shroud you need a larger late model
fan. You can see one here next to an early. The later is 5mm wider than
the early. This extra 5mm was used to send air to the cooler part or dog
house. |
All the shrouds were very similar in the way the worked. The VW fan threw the
air out and the shrouds controlled and directed the flow down over the
cylinders. If you were running a standard shroud and decided to aid an external
oil cooler in place of the standard one then you are changing the internal
ducting and will decrease the amount of efficient air flow to your cylinders. If
you are going to add and external cooler, do it in addition to the standard one
not is place of it.
The internals on a fan shroud are very clever indeed. They take the air that
is thrust outwards by the fan and redirect it to the cylinders.
|
This late model dog house fan shroud has been cut open to
show the directional fins inside. The standard shroud is similar but has
less fins as it relies on the cooler to redirect much of the air flow. You
can see how there is nice gentle curved fins that take the air and point
in down |
|
He we see the type of output we get from a VW fan. The air
is thrown at right angles from the fan. As it turns around. This is not
like a standard fan which pushes air. You can see that if there was no
fins then a lot of air would go into the side of the shroud were it would
cause problems with the air flow. |
|
After it hits the fins they direct it downward towards the
cylinder heads, as shown by the black lines. You can see how important the
fins are. They get all the air working together and heading in the right
direction with a minimal amount of resistance. Imagine if you pulled a few
of these fins out, the air would run into each other and create a sort of turbulence.
This is why it is important to leave it alone . |
The above photos show how important the internal fins are. The VW fan is a
very different creature to most fans. This is why a center mount fan setup that
uses a standard VW will not cool the engine properly. I would never run one on
an engine I own. This is using the standard VW fan, not using a Porsche fan
which is entirely different story.
If you have any question or comments please e-mail me and I will try to help.
I will be updating this page as I continue on building my type 4 upright
kit with integral fan shroud and fins.